Woven Labels
Custom Woven Labels Tailored to Your Needs.
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Material Types: Polyester, Cotton, Satin, Damask (high-quality polyester), Recycled materials (OEKO-TEX certified)
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Weave Density: 50 denier (standard), 75 denier, 100 denier (for high detail)
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Label Size and Shape: Rectangular, Square, Circular, Oval, Custom die-cut shapes, Laser-cut for custom edges
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Fold Types: Straight cut, End fold (left/right or top/bottom), Center fold, Manhattan fold, Book cover fold, Loop fold Thread
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Colors: Up to 12 colors, Pantone matching, Metallic threads (gold, silver, blue, red), Sparkling thread, Melange (two-tone shimmer)
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Backing Options: Sew-on, Iron-on (heat adhesive), Pressure-sensitive adhesive (stick-on)
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Finishes: Matte, Glossy, Metallic, Sparkling text and symbols
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Borders: Merrowed edges (stitched), Heat-cut edges, Laser-cut holes for easier attachment
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Personalization: Embroidered logos, Text, Symbols, QR codes, Unique identifiers
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Packaging Options: Rolled, Individual cut, Grouped in sheets
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Special Features: Eco-friendly options (recycled yarn), High-temperature washable, Soft skin-friendly materials, Enhanced texture options (diagonal, vertical)
What are woven labels?
Woven labels are small, intricately designed fabric tags sewn into garments, accessories, and other textile products. Unlike printed labels, woven labels are created by weaving colored threads directly into the label fabric. This method results in a durable, high-quality finish that withstands repeated washing and wear.
These labels typically contain essential information, such as:
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Brand name or logo
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Size
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Care instructions
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Country of origin
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Fabric composition
The unique weaving process allows for intricate designs and sharp text. This makes woven labels an excellent choice for showcasing your brand identity and conveying important product details.
What are the weaving methods of woven labels?
Choosing the right weaving method for your custom woven labels can be an important decision for your brand's image. Let's dive into the main techniques used to create these tiny yet powerful branding tools.
Taffeta Weave
Taffeta weave is the go-to choice for basic designs and high-volume production. Here's why:
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Smooth surface with a subtle shine
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Uses a straightforward over-under pattern
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Perfect for simple designs with few colors
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Budget-friendly option for large orders
Damask Weave
For brands that need to showcase intricate designs, damask weave is the answer:
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Creates textured, detailed images
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Allows for complex patterns and gradients
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Ideal for elaborate logos and fine details
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Offers a high-quality, premium look
Satin Weave
Want to add a touch of elegance? Satin weave delivers:
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Glossy surface that feels luxurious
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Threads woven to create a shiny top
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Perfect for high-end products
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Soft to the touch, adding comfort to garments
Woven Edge
For a clean finish without fraying, woven edge is the way to go:
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Labels woven to size with finished borders
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No cutting required, reducing production steps
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Ideal for visible placements on clothing
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Maintains a crisp look wash after wash
High Definition Weave
When your design demands the utmost clarity:
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Produces photo-like quality in labels
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Uses advanced techniques and finer threads
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Best for complex logos or actual images
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Offers unparalleled detail and sharpness
Jacquard Weave
For those who want the best of all worlds:
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Allows for complex, multi-color patterns
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Uses special looms for intricate designs
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Combines flexibility with durability
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Great for labels that need to withstand wear and tear
What are the material types for woven labels?
The material selection for your woven labels is a critical decision that significantly impacts their appearance, durability, and compatibility with your products. This comprehensive guide explores the diverse materials used in crafting custom woven labels, helping you make an informed choice that aligns with your brand's values and product requirements.
Synthetic Fibers
Polyester stands out as a versatile choice for most applications. Its durability and resistance to shrinking and stretching make it ideal for wash-resistant labels. Polyester labels maintain their shape and color well, offering a cost-effective solution for many brands.
Nylon, known for its strength and flexibility, excels in harsh conditions. It's particularly suitable for outdoor gear and sportswear, thanks to its quick-drying and abrasion-resistant properties.
For brands looking for eco-friendly solutions, recycled polyester offers similar benefits to standard polyester while appealing to environmentally aware consumers. It's an excellent choice for sustainable product lines, reducing environmental impact without compromising on quality.
Natural Fibers
Cotton provides a soft, natural feel and biodegradability, making it perfect for eco-friendly brands and products prioritizing comfort. Its breathability and suitability for sensitive skin make it a popular choice for many applications.
Organic cotton takes these benefits further, being grown without synthetic pesticides or fertilizers. It's an ideal choice for organic product lines, baby clothing, and brands emphasizing environmental sustainability.
Silk offers unparalleled softness and a natural sheen, making it the go-to material for high-end fashion and premium accessories. Its prestigious look and comfort against the skin make it perfect for luxury items.
Specialty Materials
Satin provides a smooth, glossy finish that's ideal for high-end fashion and lingerie. Its elegant appearance and soft touch add a luxurious feel to any product.
Taffeta, with its crisp texture and slight sheen, offers a cost-effective solution for basic labels and high-volume orders. Its versatility and ease of use make it a popular choice for many brands.
Microfiber and bamboo fiber are emerging options in the label industry. Microfiber's exceptional softness, durability, and lightweight properties make it ideal for activewear and performance clothing. Bamboo fiber, known for its softness and natural antibacterial properties, is perfect for eco-friendly products and sensitive skin applications.
Choosing the Right Material
When selecting a material for your custom woven labels, consider these crucial factors:
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Product Compatibility: Ensure the label material complements your product. A silk label might be perfect for a luxury dress but impractical for outdoor gear.
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Brand Image: The material can reinforce your brand's values. Recycled or organic materials can emphasize a commitment to sustainability.
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Durability Requirements: Consider how the label will be used and washed. Some materials withstand frequent washing or exposure to elements better than others.
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Comfort: For items in direct contact with skin, prioritize softer materials like cotton or bamboo.
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Cost Considerations: Balance quality with budget constraints, as some materials are more expensive than others.
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Environmental Impact: If sustainability is a priority, consider eco-friendly options like organic cotton or recycled polyester.
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Printing or Weaving Compatibility: Some materials are more receptive to certain dyes or weaving techniques, affecting the clarity and quality of your design.
By carefully evaluating these material options and factors, you can select a woven label that not only enhances the visual appeal of your product but also aligns with its purpose and your brand values. The right material choice can significantly elevate the perceived quality of your product and contribute to overall customer satisfaction.
What are the different types of woven labels based on function?
Woven labels serve multiple purposes beyond simply displaying a brand name. They provide essential information, enhance aesthetics, and fulfill specific functional roles. Here's a comprehensive overview of the various types of woven labels based on their function:
Brand Labels
Brand labels, also called main labels, are a type of clothing label that features the brand name or logo and are crucial for visually expressing your brand identity. Products without brand labels often look unprofessional and unfinished. Typically, the label is sewn into the inside back collar or the inner back middle seam of a top or bottom, serving as a prominent display of the brand.
Size Labels
Size labels show the garment or product dimensions. Usually located near the brand label or on a separate tag, they are essential for customer selection and inventory management. Clear, accurate size labels can significantly improve the shopping experience and reduce returns.
Care Labels
Care labels provide vital instructions for washing and maintaining the product. Commonly found on a side seam or below the brand label, these are often mandatory and crucial for preserving product quality. Well-designed care labels can enhance customer satisfaction by ensuring proper product maintenance.
Composition Labels
Composition labels, often referred to as content labels, list the materials in a product. Manufacturers typically place them next to care instructions or on a separate label. Many regions legally require these labels. They provide crucial details about the fabric components, essential for individuals with allergies or those who prefer specific materials.
Origin Labels
Origin labels, also known as "made in" labels, indicate the manufacturing location of a product. You can usually find them alongside other labels or on a standalone tag. These labels meet regulatory requirements in various countries and can affect consumer choices. For some brands, the country of origin acts as a significant selling point.
Certification Labels
Certification labels highlight specifications such as organic, fair trade, or safety standards. Manufacturers place these labels on the main tag or a distinct one. Certification labels verify product standards and boost consumer confidence. They serve as a potent marketing tool, particularly for brands that emphasize environmental or social responsibility.
Can woven labels be eco-friendly?
Yes, woven labels can be eco-friendly through several sustainable approaches:
Organic Materials: Woven labels made from organic cotton significantly reduce environmental impact. Organic cotton farming uses less water and less energy than conventional methods. It avoids synthetic pesticides and GMOs, promoting biodiversity and soil health. The resulting labels are soft, durable, and gentle on skin.
Recycled Materials: Labels incorporating recycled polyester, often from plastic bottles, use less energy in production compared to virgin polyester. Other options include recycled cotton from textile waste or innovative materials like recycled ocean plastics. These choices divert waste from landfills and reduce demand for new raw materials.
Low-Impact Dyes: These dyes are free from heavy metals and toxic substances, reducing water pollution and chemical usage. They require less water for dyeing and rinsing. Many are biodegradable, and some manufacturers are exploring plant-based dyes for a completely natural alternative.
Biodegradable Options: Labels made from materials like PLA (derived from corn starch or sugarcane) or lyocell (from wood pulp) can decompose naturally. Breakdown time varies from months to years, depending on environmental conditions.
Certifications: Eco-certifications verify sustainability claims. GOTS ensures organic content and responsible processing. Oeko-Tex Standard 100 focuses on human-ecological safety. RCS verifies recycled content, while bluesign® certifies environmentally friendly production processes.
These innovations allow for woven labels that are both functional and environmentally responsible, contributing to more sustainable fashion practices.
What are the care instructions for woven labels?
Proper maintenance of woven labels is crucial for preserving your brand's representation throughout a product's lifecycle. While generally durable, following specific care guidelines can significantly extend the quality and appearance of these labels.
General Care Guidelines
Washing woven labels requires a gentle approach. Use cold or warm water (up to 30°C/86°F) on a gentle cycle to minimize abrasion. For added protection, turn garments inside out before washing. When drying, opt for low heat tumble drying or air drying to prevent damage to label fibers. Use low heat and place a cloth over the label for protection if ironing is necessary. Most woven labels are safe for dry cleaning, but it's essential to inform the cleaner about any special care requirements.
Material-Specific Care
Different materials require specific care approaches. Polyester labels are highly durable and colorfast, withstanding most regular washing cycles. Cotton labels may shrink slightly in hot water and are more prone to wrinkling, potentially requiring gentle ironing. Nylon labels resist most chemicals and abrasion but can be weakened by bleach. Delicate satin labels often benefit from hand washing and air drying. Eco-friendly labels may require more gentle handling than synthetic alternatives.
Best Practices
To maintain label quality, use mild detergents and wash dark and light colors separately. Consider hand washing for delicate or high-end labels. Avoid bleach, harsh chemicals, and fabric softeners, which can damage fibers and reduce durability. Excessive heat in any form – washing, drying, or ironing – should be avoided.
Enhancing Longevity
Pre-treat stains gently before washing to prevent setting. Wash garments with woven labels in smaller loads to reduce abrasion. For delicate items, using mesh bags during washing can provide extra protection. Regular inspection of labels for wear and tear, along with proper storage to prevent crushing or folding, can significantly extend their lifespan.
Special Considerations
Labels on outdoor and sportswear may require more frequent washing due to exposure to sweat and sun. Luxury items with delicate labels might benefit from professional cleaning. For children's clothing, choose durable labels that can withstand frequent washing and potential rough handling. Uniforms and workwear may need labels capable of enduring industrial washing processes.
By adhering to these care instructions, you ensure that woven labels remain vibrant and legible, maintaining your brand's professional image throughout the product's life. The longevity of a well-maintained woven label not only preserves brand identity but also enhances the overall quality perception of your product.
Disclaimer
The content appearing on this webpage is for informational purposes only. Bennson Label makes no representation or warranty of any kind, be it expressed or implied, as to the accuracy, completeness, or validity of the information. Any product specifications, design features, quality descriptions, or production processes mentioned should not be interpreted as guaranteed characteristics of the final delivered products. Customers are responsible for clearly defining their specific requirements when placing orders for custom labels, patches, tags, or any other accessories. The actual products may vary from descriptions or images shown. Please refer to our terms and conditions for more information on ordering, production, and delivery processes.
Author
Hasan Karaloglu
Hasan brings 6 years of expertise in garment branding and partnerships with over 20 elite fashion brands. His insights and experience drive Bennson Label's commitment to excellence and industry-leading solutions.
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